How This Automatic Batching Plant for Construction Works
The ABP-25 brings together cement, sand, admixture and aggregates into one uniform mix. It has four compartments, which hold sand and different grades of gravel. Each hopper sits on load cells, so the system knows exactly what has gone in.
Cement and fly ash travel through a screw conveyor to the pan mixer. Water and admixture come from a storage tank at the top. A planetary gearbox drives the pan mixer, and that setup gives thorough, homogeneous mixing in short cycles. The finished concrete moves to the job site by transit mixer or concrete pump.
The operator watches the recipe on a control panel and can run the whole process remotely. The load cell readings prompt the operator when to start the sand and gravel stirring or the screw conveyor. That keeps mistakes low.
Key Features of the ABP-25 Automatic Concrete Batching Plant
- Self-loading design
This plant loads itself. It suits sites where labour is hard to find, or where ground conditions only allow earth movers. You don’t need a big crew just to keep the bins full.
- Accurate digital weighing
A digital load-cell weighing system monitors every ingredient. Accurate weighing is the foundation of good concrete, and it is what lets you hit design strength batch after batch.
- PLC-based control
The control panel is PLC based, with a B&R system and a printer for batch records. The panel can sit in a separate control cabin, and an optional USB backup stores your recipes. Government and metro projects often ask for printed batch records, and this setup covers that.
- Fast assembly
The plant is built on a single chassis, so assembly and dismantling take no more than 2 to 3 days. That matters when you are moving between project sites.
Technical Highlights
| Feature | Detail |
|---|---|
| Mixer type | Pan mixer |
| Mixer output | 22–25 cu-ft |
| Batch capacity | 0.5 m³ |
| Batch time | Approx. 80 sec/batch |
| Drive | 30 HP geared motor |
| Dry capacity | 750 litres |
| Bin gates | Pneumatic, with 3 HP compressor |
| Pan gate | 5 HP motor, hydraulic operated |
| Screw conveyor | 12 m long, 219 mm diameter |
| Weighing | Digital load cells |
| Frame | All rigid steel structure |
| Control panel | PLC based, with batch printer
|
ABP-25 vs Automatic Concrete Batching Plant 30: Which Fits Your Site?
Pick the ABP-25 if your daily output is moderate and you value a compact, quick-to-install setup. If you are running larger pours or longer shifts, look at our Automatic Concrete Batching Plant 30, which is rated for 30 m³ per hour. Both plants come from the same engineering approach, so the choice is mostly about volume.
Optional Extras
You can add a cement silo with an “I” type load cell for input monitoring. The plant can also be customised for your application, whether that is highway work, a metro viaduct or a precast yard.
Why Buy from Jaypee India
Our plants are designed to last in tough conditions, with low maintenance and minimal downtime. We back that up with spares, service and a team that responds quickly. For a quote or a site visit, call +91 90512 34444 or email solutions@jaypee.in.
Frequently Asked Questions
- What is an automatic batching plant used for?
It weighs and mixes cement, sand, aggregates, water and admixture into consistent concrete for roads, infrastructure and building projects.
- Is the ABP-25 self-loading?
Yes. It suits sites with limited labour or ground that only earth movers can handle.
- How long does it take to set up?
Thanks to the single chassis, assembly or dismantling takes about 2 to 3 days.
- Can I get printed batch records?
Yes. The PLC panel comes with a printer, and USB backup is an optional extra.
- Why choose Jaypee as a concrete batching plant manufacturer in India?
We design and build the plants ourselves, offer customisation, and provide spares and service support after delivery.
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