Automatic Batching Plant Manufacturer You Can Rely On
As an experienced automatic batching plant manufacturer, Jaypee India LTD designs each unit around real site conditions. These include tight schedules, shifting locations and tough operating hours. The plant is pre-assembled and factory tested before it leaves the works, so you spend less time on installation and can start producing sooner.
Customers get the following:
- Computer-aided control for quick, accurate measurement of materials
- A sturdy steel structure that keeps running costs low
- Output of up to 20 cum per hour
- Pneumatic wheels for easier movement between sites
Support from a service team reachable
Reversible Batching Plant: Built for Flexible Mixing
A reversible batching plant uses a drum that turns in one direction to mix and in the other to discharge. The design is simple and tough, and it handles a wide range of mixes well. The ABP18R model delivers 18 m³ per hour with a 0.5 m³ batch capacity. A 15 HP geared motor drives the drum at 20 rpm, and the dry capacity is 1400 litres.
A hydraulic discharge system lets the plant unload at a height that suits concrete pumps and transit mixers. That makes handoff smooth, with no awkward manual work at the outlet.
Pan Mixer Batching Plant: Fast, Even and Efficient
If your work needs very uniform concrete, the pan mixer batching plant is worth a close look. The pan mixer blends material forcefully and evenly, so you get a consistent mix even with stiff or low-slump mixes. The ABP20P gives 20 m³ per hour from a 20 HP geared motor, with a 0.3 m³ batch capacity and a 32rpm drum.
Both versions use a four-bin aggregate system. Each bin holds 3 m³, giving a combined storage capacity of up to 12 m³. A shutter vibrator keeps material flowing so bins do not choke.
Key Features of Our Automatic Batching Plant
- Smart Controls and Accurate Weighing
The plant runs on a PLC-based B&R control panel. It stores mix designs, records each batch and prints batch data through a pen drive. A digital load-cell weighing system covers aggregates, cement, water and admixture, so the proportions stay right from the first batch to the last. Safety switches also help prevent accidental operation.
- Comfort and Durability
The operator works from a heat-proof control cabin with a glass window, which gives a clear view of the plant. Rigid steel framing and a robust chassis keep maintenance low and extend the working life of the machine.
- Water and Chemical Dosing
The automatic water dispenser sprays water in measured amounts during mixing. A 120-litre water tank and a 5-litre chemical tank are both fitted with load cells. The result is dependable control of the water-cement ratio, which has a direct effect on strength.
Technical Snapshot
| Feature | ABP18R (Reversible) | ABP20P (Pan) |
|---|---|---|
| Mixer output | 18 m³/hr | 20 m³/hr |
| Batch capacity | 0.56 m³ | 0.3 m³ |
| Motor | 15 HP | 20 HP |
| Dry capacity | 1400 litres | 850 litres |
| Power consumption | 30 kW | 35 kW |
| Control | Fully automatic / manual | Fully automatic / manual |
A cement silo is available as an optional extra for larger storage needs.
Where These Plants Work Best
You will find this equipment on highway projects, residential and commercial builds, precast yards and small-to-mid-size RMC setups. It suits teams who want automation without paying for a huge fixed plant. It also helps when a project may move, since the unit is made to be mobile.
Why Choose Jaypee India for Buying an Automatic Batching Plant?
Jaypee has a factory in Howrah and offices in Kolkata, Delhi and Mumbai, so help is never far away. Spares and service are handled in-house. If you want a plant matched to your daily output and site layout, our team will guide you.
Ready to upgrade your concrete production? Click Get a Quote or call +91 90512 34444 to speak with our experts.
Frequently Asked Questions
- What is the output of the Jaypee automatic batching plant?
The reversible model (ABP18R) produces 18 m³ per hour, and the pan model (ABP20P) produces up to 20 m³ per hour.
- What is the difference between a reversible batching plant and a pan mixer batching plant?
A reversible batching plant mixes and discharges by changing the drum’s direction. A pan mixer uses a rotating pan with blades for more intensive, uniform mixing, which suits stiff mixes.
- Is the plant easy to move between sites?
Yes. It has pneumatic wheels, and it arrives pre-assembled and factory tested, which makes set-up and relocation simpler.
- How accurate is the weighing and control system?
It uses digital load cells and a PLC-based control panel. This measures materials precisely store mix designs and records batch data.
- Can the plant be operated manually?
Yes. Both models run in fully automatic or manual mode, so operators can choose what suits the job.
Reviews
There are no reviews yet.